TAKO since 1979: Malaysia Total Solution for Static Discharge Prevention Floors Installation

Static discharge prevention floors, also known as anti-static or Electrostatic Discharge (ESD) floors, are specially designed to safely dissipate static electricity. These are vital in environments where static electricity can cause damage to sensitive electronic components and devices.

By providing a controlled discharge of static energy, static discharge floors help to prevent malfunctions in high-tech environments like electronics manufacturing and healthcare facilities.

Why ESD Floors Are Essential in Industrial Settings

Static electricity poses a serious threat in industries where sensitive electronic equipment and devices are used. This is particularly true in environments like electronics manufacturing, semiconductor production, and healthcare facilities. 

A single static discharge can irreversibly damage expensive equipment and disrupt operations. Static discharge prevention floors offer a solution by providing safe dissipation of static charges, ensuring the protection of both equipment and personnel.

Key Benefits of Static Discharge Floors

These static discharge floors are essential in safeguarding valuable electronics and ensuring the well-being of workers. Without them, the risk of static-related damage and injuries would increase significantly, potentially causing downtime and costly repairs.

Advantages of Using Static Discharge Prevention Floors

The primary role of is to prevent electrostatic discharge, which can cause equipment malfunctions and safety hazards. In addition to this critical function, these floors offer several other advantages:

• Prevention of Electrostatic Discharge: The most crucial benefit, preventing sudden static discharges that could damage delicate electronics.
• Protection of Sensitive Equipment: Static discharge prevention floors are designed to ensure that electronic devices are shielded from potential static damage.
• Enhanced Worker Safety: By preventing static buildup, these floors reduce the risk of electrical shocks to personnel, making the workplace safer.

This flooring is indispensable in industrial environments where electronic components are regularly handled, as they protect both workers and equipment from the harmful effects of static electricity.

Types of Static Discharge Prevention Floors

There are different types of static discharge prevention floors, each designed to cater to the unique requirements of different industries and environments. These floors are designed to either conduct or dissipate static electricity at controlled rates, depending on the needs of the application.

Types of Static Discharge Prevention Floors:

• Conductive Flooring: This type of flooring safely conducts static electricity to the ground, preventing any buildup. It is ideal for environments where continuous grounding is essential. It Has a resistance of less than 1 million ohms, allowing it to quickly dissipate static charges to the ground. It’s often used in industrial settings like electronics assembly. 

• Static Dissipative Flooring: This type of floor helps to gradually dissipate static electricity in a controlled manner. It is suitable for environments where static-sensitive equipment is used, such as in data centers or medical facilities. It has a resistance of 1.0×106 to 1.0×109 ohms, and is the standard for most public areas and telecom facilities. 
• ESD vinyl tiles: A mid-level option that’s easier to install than other static control flooring options. 
• Anti-static coating: Can be applied to conventional carpets to control static charge generation. The coating needs to be replenished as it wears away. 
• Anti-static rubber mats: Can be used to drain static electricity from workers and protect equipment. 

Key Features of Static Dissipative Flooring

• Controlled Discharge: Unlike conductive flooring, which directly grounds static charges, static dissipative flooring ensures a slow, controlled discharge.
• Material Composition: This flooring is typically composed of both conductive and insulating materials, which helps manage static charges while maintaining the overall integrity of the surface.

Static discharge prevention floors like static dissipative flooring are a critical component in environments where precise control over static discharge is necessary. They help to protect highly sensitive equipment from the potentially damaging effects of static electricity.

Materials Used in Static Discharge Prevention Floors

ESD floors are made from various materials, each contributing to the overall effectiveness of static discharge prevention. These materials include conductive, dissipative, and insulative materials, each serving a different function.

Materials Used in Static Discharge Prevention Floors:

• Conductive Materials: These materials allow for the rapid flow of static charges. They are commonly used in tiles and coatings with embedded carbon filaments.
• Dissipative Materials: These materials help to slowly release static charges, making them ideal for areas with foot traffic or for environments with sensitive electronic equipment.
• Insulative Materials: These materials do not contribute to static discharge prevention and are unsuitable for environments that require ESD protection.

Industry Applications of Static Discharge Prevention Floors

They are widely used in several industries, including electronics manufacturing, healthcare, and aerospace. In each of these sectors, it plays a crucial role in protecting equipment and ensuring operational efficiency.

Industries Relying on Static Discharge Prevention Floors:

• Electronics Manufacturing: Prevents static discharge from damaging circuit boards and other sensitive electronics during assembly.
• Healthcare: Protects medical devices and ensures the safety of both patients and medical equipment.
• Aerospace: Safeguards electronic components in the production and maintenance of aircraft.

Installing Static Discharge Prevention Floors: Key Considerations
Proper installation is essential to ensure that it functions as intended. The installation process includes several steps to guarantee that the flooring performs optimally over time.

Installation Process:

• Site Preparation: The surface must be thoroughly cleaned and prepped before the flooring is applied.
• Material Application: Static discharge prevention flooring materials must be installed according to manufacturer guidelines to ensure proper grounding and discharge capabilities.
• Ongoing Maintenance: Regular cleaning and inspections are necessary to maintain the floor’s effectiveness. Harsh chemicals should be avoided to prevent damage to the floor’s anti-static properties.

Standards and Compliance for Static Discharge Prevention Floors

It must meet established standards to ensure that they function correctly and provide adequate protection. These standards help to guide manufacturers and installers in delivering high-quality flooring solutions.

Static Discharge Prevention Flooring Standards:

• ANSI/ESD S20.20 Standards: These standards outline the installation, performance, and maintenance requirements for ESD flooring.
• IEC Standards: The International Electrotechnical Commission (IEC) sets global standards for ESD protection, ensuring that they are effective worldwide.

Compliance with these standards is crucial for businesses to guarantee that their flooring meet safety requirements and provide the necessary protection against static discharge.

ESD flooring in Different Industries
Proper floorings are crucial in industries that deal with sensitive electronic components. Let’s look at the industries that most commonly use static discharge prevention floors.

Industries Using Static Discharge Prevention Floors:

• Electronics Manufacturing
• Healthcare
• Aerospace

Each of these industries benefits from ESD flooring by preventing damage to electronic components and ensuring safe working conditions for employees.

Case Studies of Successful Static Discharge Prevention Floor Installations

Many companies have successfully implemented static discharge prevention floors to protect their operations and maintain a safe working environment. Here are two real-world examples:

• Agiliti’s Static Discharge Prevention Floor Installation: A medical device company upgraded its flooring to meet safety and hygiene standards, creating a durable, low-maintenance environment.
• Cir-Q-Tech Renovation: An electronics company renovated its static discharge prevention floors to maintain effective protection and ensure smooth operational flow.

Statistical Information on Static Discharge Prevention Flooring
Here’s some relevant statistical data about the static discharge prevention flooring market and its application across industries:

ESD Flooring Technical Data

• Static discharge prevention floors are highly durable and provide long-lasting protection. Their barrier properties ensure that moisture and contaminants do not affect their performance.

Market Trends and Growth Projections

The global market for static discharge prevention floors is projected to grow significantly, driven by increased demand from industries such as electronics manufacturing, healthcare, and aerospace.

Challenges in Installing Static Discharge Prevention Floors

While installing flooring is essential, businesses may encounter challenges related to cost, maintenance, and technical expertise.

Challenges in Installation:

• Total Cost of Ownership (TCO): Installation costs are only part of the picture; ongoing maintenance and repairs can add to the overall cost.
• Selection Process: Choosing the right static discharge prevention flooring requires input from experts and end-users to ensure that the right type of flooring is selected for specific needs.
• Technical Expertise: Installing and maintaining static discharge prevention floors requires specialized knowledge to ensure that they function correctly and comply with safety standards.

References of projects completed by companies in collaboration with TAKO

Get Your One-Stop Solution for ESD Flooring with TAKO since 1979

Expertise You Can Rely On
With over 45 years in the industry, TAKO is a trusted provider of reliable and effective ESD flooring solutions for a wide range of sectors.

Cutting-Edge Manufacturing
TAKO employs advanced pressing technology to ensure consistent quality and durability, delivering superior flooring solutions.

Versatile for Various Industries
TAKO’s flooring solutions are ideal for industries such as electronics, semiconductors, pharmaceuticals, and more, meeting the specific needs of each sector.

Compliance with Global Standards
TAKO’s ESD flooring adheres to both ANSI/ESD and IEC standards, ensuring top-tier safety and dependability.

Why Choose TAKO for ESD Flooring?

Innovative ESD Technology
The conductive veins integrated into TAKO tiles provide consistent ESD protection, unaffected by changes in humidity or temperature.

All-Inclusive Services
TAKO offers a full range of services, including installation, testing, and training, ensuring smooth and effective implementation of your ESD flooring.

Long-Lasting and Repairable
TAKO’s flooring tiles are durable, easy to repair, and resistant to wear, making them perfect for high-demand environments.

Lifetime Warranty
TAKO offers a lifetime warranty on the ESD properties of its floors, provided they are maintained as recommended.

Proven Track Record
TAKO has successfully completed over 100 projects for leading companies like SONY, PETRONAS, and Honda, proving its expertise and reliability.

Q&A Section

What flooring is suitable for static control? 

Flooring types like conductive and static dissipative floors are ideal for static control. These floors safely dissipate static electricity and protect sensitive equipment.

How do I get rid of static on my floor? 

To remove static, install ESD flooring that helps to dissipate or conduct static electricity, reducing the risk of damage to electronic equipment.

What flooring is anti-static? 

Anti-static flooring includes materials like conductive and static dissipative floors, designed to prevent the buildup of static electricity in sensitive environments.

How can electrostatic discharge be prevented? 

Electrostatic discharge (ESD) can be prevented by using ESD flooring, grounding the environment, and wearing ESD-safe footwear and wrist straps to control static charges.

What is the price of ESD Flooring?

The price of ESD flooring varies based on material type, quality, and installation requirements, but it generally ranges from USD 2 to USD 8 per square foot.

What does static discharge prevention floors mean? 

Static discharge prevention floors, or ESD floors, are designed to prevent the buildup and discharge of static electricity, protecting electronic devices from potential damage.

What is involved in ESD Flooring installation? ESD flooring installation involves site preparation, selecting the right materials, ensuring proper grounding, and ongoing maintenance to ensure optimal performance in controlling static.