TAKO since 1979: Can ESD Floor Finish Prevent $5 Billion Loss?

Introduction

Electrostatic discharge (ESD) is the sudden flow of electrical current when two objects with different potentials touch or come into close proximity. ESD can cause severe damage to electronic components, devices, and systems. The damages such as data corruption, circuit failure, product malfunction, or fire hazard.

According to a report by the Electronic Industries Association, more than $5 billion of losses are incurred every year due to ESD damages in the electronic industry alone.

In this blog post, TAKO Astatic Technology, a leading ESD control solution provider in Malaysia will help you with ESD control. You will explore how we can help prevent these losses by using the innovative ESD floor finish product. We will also discuss the benefits, features, and applications of ESD floor finish, and how it can enhance the performance and safety of your factory.

How ESD Affect Businesses

Damages Caused By ESD

ESD damages depending on the intensity of discharges. ESD can cause different damage to electronic equipment. Short circuits, overloads, heat injury and memory corruption are the most frequent effects of ESD on electronics equipment. Also,it depends on device sensitivity and protective measures in place.

ESD damage can be classified into two types: catastrophic and latent.

Catastrophic damage:
when a device or a component is
completely destroyed or rendered non-functional
by ESD.

Latent damage:
when a device or a component is partially damaged or weakened by ESD, but still works with reduced performance or reliability.

What is ESD Floor Finish?

ESD floor finish is a type of coating that is applied on the surface of a floor. ESD floor finish help to provide a permanent protection against static charge generations and static charge damages to ESD-sensitive items. ESD floor finish is different from ESD wax, which is a temporary solution that requires frequent reapplication and maintenance. ESD floor finish is more durable, effective, and economical than ESD wax. It can last for years without losing its ESD properties.

Function of ESD floor finish

It works by providing a safe and effective path to ground for static charges. It uses conductive elements in the floor and an electrically conductive underlayment.
ESD floor finish can help to prevent loss of electronic devices and equipment.
ESD floor finish may assist in protecting those areas against electrostatic discharges. For example, damage to electronic devices and equipment.
ESD floor finish also gives protection to personnel by preventing injury or bodily harm especially in a flammable environment.

Suggestion area For ESD Floor Finish Application

Some other applications of ESD floor finish are:

Aerospace – Assembly areas, clean rooms
Pharmaceutical-Biotechnology – Research and development areas
Auto Manufacturing – Electronic manufacturing areas, chip manufacturing
General Manufacturing – Assembly Areas
Telecommunications – Data centers, server rooms, call centers
Healthcare – Operating rooms, laboratories, pharmacies
Education – Computer labs, science labs, libraries

Types of ESD floor finish

Some common types of ESD floor finish are:

ESD vinyl tile: This is a type of floor covering made of polyvinyl chloride (PVC) with conductive additives. It provides electrical resistance and static dissipation. ESD vinyl tile is durable, easy to install and maintain. It also suitable for various applications, such as data centers, clean rooms, and electronic manufacturing areas.
ESD rubber tile: This is a type of floor covering made of rubber with conductive elements that provide electrical resistance and static dissipation. ESD rubber tile is resilient, comfortable, and resistant to chemicals, abrasion, and fire. ESD rubber tile is ideal for applications that require high performance and safety, such as aerospace, pharmaceutical, and automotive industries.

ESD carpet tile: This is a type of floor covering made of carpet fibers with conductive properties that provide electrical resistance and static dissipation. ESD carpet tile is attractive, noise-reducing, and easy to replace and recycle. It is suitable for applications that require a warm and cozy atmosphere, such as offices, libraries, and education facilities

ESD epoxy coating: A type of floor finish made of epoxy resin with conductive additives that provide electrical resistance and static dissipation. ESD epoxy coating is seamless, glossy, and resistant to stains, scratches, and impacts. It is suitable for applications that require a smooth and hygienic surface, such as laboratories, operating rooms, and pharmacies
ESD urethane coating: This is a type of floor finish made of urethane resin with conductive additives that provide electrical resistance and static dissipation. ESD urethane coating is flexible, matte, and resistant to UV rays, moisture, and thermal shocks. ESD urethane coating is suitable for applications that require a durable and versatile surface, such as warehouses, garages, and workshops.

Why Choose TAKO Astatic Technology’s ESD Floor Finish?

TAKO Astatic Technology specializes in ESD control products and total solutions for ESD. The example of ESD control products is ESD flooring, ESD packaging, ESD test station, ESD grounding network, and ESD ionizers. TAKO has more than 20 years of experience in the ESD industry. We served many reputable clients, such as Intel, Samsung, Panasonic, Sony, and Bosch.

The International Organization for Standardization ISO 9001:2015 and the Electrostatic Discharge Association ESDA 9001:2015 have also certified TAKO Astatic Technologies. It is a further proof of its excellence in quality and professionalism.

TAKO’s ESD floor finish is one of their flagship products, which has been proven to be effective and reliable in various industries. For example, electronics, semiconductor, automotive, aerospace, and medical. TAKO Astatic Technology’s ESD floor finish has the following advantages over other ESD floor finish products in the market:

low surface resistance, which meets the requirements of ANSI/ESD S20.20 and IEC 61340-5-1 standards.
ensures its durability and longevity. It has a high abrasion resistance and enhances its aesthetic and safety aspects. It also has a high gloss and anti-slip properties
it is environmentally friendly and odourless with low VOC (volatile organic compound) content
Reapply the ESD floor finish every 2 to 3 years, or whenever the surface resistance exceeds the acceptable range.

How to Maintain TAKO Astatic Technology’s ESD Floor Finish?

ESD floor finish from TAKO requires minimal maintenance. It can retain its ESD properties for years without deterioration. However, to ensure its optimal performance and appearance, it is recommended to follow these maintenance tips:

Clean the floor regularly to remove any dust or debris using vacuum or suitable broom
If using detergent, do the cleaning with a damp mop and a neutral detergent, and avoid using any abrasive or acidic cleaners.
Buff the floor with a low-speed buffer and a white pad to restore its gloss and smoothness.
Reapply the ESD floor finish every 2 to 3 years, or whenever the surface resistance exceeds the acceptable range.

Total Solution for ESD Control

ESD damage can be prevented or minimized by implementing proper ESD protection measures and practices in the factory environment.

Some of the common ESD protection methods are:

ESD Control Products: devices or materials that are designed to reduce or eliminate the generation, accumulation, or discharge of static electricity. Some examples of ESD control products are:
- ESD Grounding
- ESD Shielding
- ESD Dissipating
Environmental Factors: The conditions or elements in the factory environment that can affect the generation, accumulation, or discharge of static electricity. Some examples of environmental factors are:
- Humidity
- Temperature
- Air Flow
ESD-Safe Clothing: Garments or accessories that are worn by the workers to prevent or reduce the generation, accumulation, or discharge of static electricity. Some examples of ESD-safe clothing and workwear are:
- ESD-Safe Fabrics
- ESD-Safe Accessories
ESD Protection Training and Handling Procedures: ESD protection training and handling procedures are the instructions or guidelines. The purpose is to educate them about the causes, effects, and prevention of ESD. ESD protection training and handling procedures can help the staff to adopt the best practices and behaviors to avoid or minimize ESD damage.

Some examples of ESD protection training and handling procedures are:
- ESD Awareness: The knowledge or understanding of the essential terms and principles of electrostatic discharge.
- ESD Compliance: ESD compliance can be achieved by following the rules, policies, or procedures on ESD protection. For example, by using the ESD control products.
- ESD Handling Procedures: The steps or actions that are taken by the staff. Staff follow specific procedures when handling electronic devices or components sensitive to electrostatic discharge (ESD).

TAKO offering Total Solution for ESD Control

ESD can create sparks, shocks, or even lightning, depending on the amount of charge and the distance involved. ESD may seem harmless or even amusing in some cases. However, it can pose serious risks to factories and businesses that deal with sensitive electronic devices and components. ESD can be harmful to electronics in different ways, including shorting, excessive power consumption, heat damage and memory corruption. The quality, reliability, safety and profitability of the products or services that they offer may also be affected by ESD. For prevention, it is necessary to introduce appropriate measures and practices in an industrial environment.

TAKO Astatic Technology is a company that specializes in ESD products, services, and consultation since 1979. TAKO is a reliable ESD total solution provider in Malaysia. There are a wide range of ESD products, such as ESD workbench ESD chairs, ESD clothes, shoes, and more. TAKO Astatic Technology also provides ESD site evaluation, risk assessment, project management, consultancy, training, and testing services.

TAKO Astatic Technology has a team of experienced ESD professionals. The team members are from a Ph.D. holder in the management of ESD, a NARTE certified ESD engineer, ESD practitioners, and consultants. TAKO Astatic Technology has also submitted 30 ESD product patent applications, with numerous granted patent protection. Some of the ESD products invented by TAKO Astatic Technology are being sold successfully throughout the ASEAN region, Europe, USA, and other parts of the world.

Our market office is based in Shanghai, China, and its manufacturing bases in Shanghai and Zhejiang province, China. TAKO also has offices in Singapore, Malaysia, Thailand, Philippines, India, and China, and a very broad customer base overseas. Our products are made in accordance with IEC 61340-5-1 and ANSI/ESD S20.20 standards. In addition, they are strictly produced according to ISO 9001 system, SGS, and RoHS standards. TAKO Astatic Technology can also provide user-designed products with high quality and short lead time.

Conclusion

ESD is a major threat for the electronics sector. It can cause billions of dollars’ worth of losses each year from damage to electronics components, devices and systems. Effective ESD control measures in the factory, such as the use of an ESD floor finish, are essential to avoid these losses.

TAKO Astatic Technology is a trusted and reputable ESD control solution provider in Malaysia, which offers a high-quality and innovative ESD floor finish product. TAKO’s ESD floor finish can provide a permanent protection against static charge generations and static charge damages to ESD-sensitive items. Moreover, it can help to improve the performance and safety of the factory. Also, ESD floor finish is easy to apply, maintain, and afford, and can last for years without losing its ESD properties.

By using TAKO’s ESD floor finish, you can save your business from costly ESD damages, increase your productivity, quality, and profitability. Contact TAKO Astatic Technology today and get a free quote and consultation. You can also visit our website to learn more about our ESD control products and solutions. TAKO Astatic Technology is your best partner for ESD control in Malaysia.

You might interested to read next blog “ESD Epoxy Flooring: Cost-Effective Solution to Prevent Damages”. Read here.