ESD Epoxy Flooring:Cost-Effective Solution to Prevent Damages
Introduction
In an industry that deals with sensitive electronic equipment, materials or personnel, it’s important to prevent electrostatic discharge (ESD) damages. ESD is the sudden flow of electricity between two electrically charged objects caused by contact, an electrical short or dielectric breakdown. ESD can cause serious damages. Especially to electronic components, circuits, devices and systems. In addition, electrostatic discharge can affect the personnel who come into direct contact with electrical current. This may result in reduced quality of the product and increase production costs. It also will lead to safety risks if ESD is not controlled.
There are effective ways to prevent ESD events. One of the methods is to use ESD flooring in static-sensitive environments. ESD flooring is a type of flooring that can accumulate and drain static electricity to the ground, thereby reducing the risk of ESD damages. However, ESD flooring options have some differences. Some ESD flooring options may have drawbacks such as low durability, high maintenance cost, poor appearance or performance, or limited flexibility or versatility.
That’s where TAKO Astatic Technology offers ESD epoxy flooring as the best solution for your ESD flooring needs. TAKO Astatic Technology is a leading manufacturer of ESD, medical and cleanroom products in Malaysia and other parts of the world. TAKO Astatic Technology has over 20 years of experience and expertise in providing high-quality ESD epoxy flooring. Also, providing other products for various industries such as electronics, chemical, pharmaceutical and healthcare. TAKO Astatic Technology’s ESD epoxy flooring is compliant to ESD S20.20 standards for ESD protected areas. In which means it can meet the requirements of the most demanding ESD applications.
In this blog post, we will show you how TAKO Astatic Technology’s ESD epoxy flooring can offer a cost-effective solution to prevent ESD damages in various industries. This blog is to help you to find which ESD epoxy flooring is the best choice for your ESD flooring needs.
How ESD Is Generated And Measured
ESD is often generated by tribocharging. It is the separation of electric charges that happens when two materials are rubbed together or separated. For example, an electric charge is created in your body when you walk on a carpet by exchanging electrons with shoes and carpets. The amount of electricity generated by tribocharging depends on several factors. For examples, such as the nature of materials, the contact area, speed of separation, humidity and temperature.
The electric charge shall be measured in coulombs. While the electric potential difference between two charged objects shall be measured in volts Electrostatic induction. It is the redistribution of electric charges on a conductive object due to the presence of another charged object nearby. It can also affect the electric potential difference between two objects.
For example, when you place a negative charged balloon near the metal rod, its electrons can move away from it. Then, it will produce positive or negative charges on either end. The rod is now polarized, even though its net charge is zero.
ESD Cause Damages
ESD can cause damage to sensitive electronic equipment, materials and personnel in static-sensitive environments in various ways. Below is the common implication cause by ESD:
- Physical damage: ESD may cause physical injury to electronic components, such as integrated circuits, transistors, diodes, resistors, capacitors and printed circuit boards. The ESD event may lead to heat, melting, burning or cracking of delicate circuitry and connections in the components. It is due to increased voltage and current. This can lead to a permanent or intermittent failure, decreased performance and limited life of the parts. When exposed to ESD, the material appearance potentially affects. The damage is in the form of holes, cracks or discoloration. The example of material that is easy to affect is like plastics, fabrics, films and coatings. The material such as mechanical, electrical, or optical properties, as well as its appearance and quality, may be affected.
- Chemical damage: When ESD occurs, it may lead to chemical degradation of material. The material that will affect such as metals, alloys and organic compounds. It happens when there is oxidation, corrosion or decomposition. The chemical reactions between the material and its surrounding environment can be accelerated by ESD events. For example, like air, water or contaminants, can be accelerated by an ESD event at high temperature and electrical field. The chemical composition, structure and function of the materials or appearance and quality may change as a result.
- Biological damage: When the shock is greater than 3,000V, people start to be pained from ESD; it’s usually less than 5,000V. Static shocks, however, may be capable of producing up to 15,000 V at very high temperatures. While shock itself is rarely a health problem, the reaction to being shocked can be dangerous for people and products they work on. Burn, blisters and wounds to the skin may also occur. It is a result of heat or spark from ESD events in which this can lead to infections, inflammations or scars.
Why Do We Need ESD Epoxy Flooring Installation?
ESD epoxy flooring is a smart and cost-effective solution for industries that need to control ESD. Epoxy flooring offers many benefits, such as durability, strength, aesthetics, customization, and ESD performance. Epoxy flooring can also be installed quickly and easily, with minimal disruption and downtime.
Durability and Strength
- When cured, epoxy is a thermosetting resin that forms a strong bond with the substrate. The epoxy floor is durable against abrasion, impacts, chemical spills, stains and moisture. Without cracking, peeling, or fading, it can withstand heavy loads, high traffic, and harsh environments. The lifespan of epoxy floors is also up to 20 years or more when properly maintained. In the industrial environment, where durability and strength are needed, Epoxy flooring is an excellent choice.
Aesthetics and Customization
- Epoxy flooring is not only functional, but also attractive. The epoxy floor, which reflects light to create a relaxed and bright environment, has a polished finish. There are a range of colors, patterns and designs for Epoxy flooring which give you flexibility and creativity. For each industry or facility, the epoxy floor may be tailored to its specific needs and preferences. For example, epoxy flooring can be marked with logos, symbols, or lines to indicate different zones, directions, or safety measures. Epoxy flooring can also be mixed with additives, such as flakes, quartz, or metallic pigments, to create unique and stunning effects.
ESD Performance and Compliance
- Epoxy flooring is one of the best options for ESD flooring. It is due to its ability to provide a consistent and reliable level of electrical conductivity and resistance. For the purpose of meeting specific ESD standards and requirements for each industry, epoxy floors can be prepared. Epoxy flooring can also be tested and certified by accredited agencies to ensure compliance and quality. In addition, epoxy flooring can help prevent ESD damage. Hence, it can ensure the safety and performance of electronic products and equipment.
Can TAKO Help To Controlled ESD Events?
To prevent ESD from harming your valuable assets and employees, you need to implement effective ESD control measures in your facility. One of the most important aspects of ESD control is the flooring system, which can either dissipate or accumulate static electricity. The wrong choice of flooring can create a hazardous environment for your operations and increase the risk of ESD-related incidents.
That’s why you need ESD epoxy flooring, a type of epoxy floor system that has been modified with added conductive materials. ESD epoxy flooring can provide a safe and reliable solution for your ESD protection needs. It has the ability to drain the potential static discharge and ground it safely. ESD epoxy flooring is compliant with the ESD S20.20 standard, which specifies the requirements for an ESD protected area.
But where can you find the best ESD epoxy flooring services in Malaysia? The answer is TAKO Astatic Technology Sdn Bhd. A company that specializes in ESD products, services, and consultation since 1979. TAKO is one of Asia’s largest and experienced manufacturers of ESD products. TAKO is based in Singapore, Malaysia, Thailand, the Philippines, India and China. The team of ESD professionals at TAKO are competent to give you the most advanced know-how. As well as in technologies for designing and installing ESD epoxy floors.
TAKO Astatic Technology Sdn Bhd has successfully completed many ESD epoxy flooring projects for various clients. It includes semiconductor, medical, automotive, and aerospace industries. Depending on the individual needs and preferences, TAKO will adjust the ESD epoxy flooring in accordance with the demand. It is included such as the colour, thickness or finish of the epoxy surfaces. To ensure that the ESD epoxy flooring meets the highest standards for quality and performance, TAKO shall also be able to provide you with ESD testing and consultation.
Features and benefits of TAKO’s ESD Epoxy Flooring
TAKO Astatic Technology’s ESD epoxy flooring is a type of flooring that consists of a basic structure of copper tape network, carbon layer and ESD epoxy coating layer. The copper tape network acts as a grounding system that connects the ESD epoxy flooring to the earth. The carbon layer provides a conductive path for the static electricity to flow from the surface to the copper tape network. The ESD epoxy coating layer protects the carbon layer and the copper tape network from physical and chemical damages, as well as enhances the appearance and performance of the ESD epoxy flooring.
TAKO Astatic Technology’s ESD epoxy flooring is not the only ESD flooring option available in the market. There are other ESD flooring options such as conductive tiles and rubber floors. However, TAKO Astatic Technology’s ESD epoxy flooring has its own advantages:
- Cost-effective:
ESD epoxy flooring has long-lasting characteristic, as compared to other types of ESD flooring, such as ESD floor tiles, or carpets.
- High physical strength and good resistance to chemicals: TAKO Astatic Technology’s ESD epoxy flooring has high physical strength and good resistance to
- Compliant to ESD standards for ESD protected area:
TAKO’s ESD epoxy flooring is compliant to ESD 20.20 standards for ESD protected area. It can meet the requirements of the most demanding ESD applications.
- Reduce the risk of ESD damages:
reduce ESD damage risk from equipment, materials and personnel: TAKO Astatic Technology’s ESD epoxy flooring can reduce the risk of ESD damages to equipment, materials and personnel. ESD flooring functions by accumulating and draining static electricity to the ground.
- Prevent ESD damages:
providing a conductive path for the static electricity to flow from the surface to the copper tape network, and then to the earth. This way, ESD epoxy flooring can eliminate or minimize the potential difference between two electrically charged objects, and thus prevent the occurrence of ESD.
Conclusion
ESD events can cause serious damages to electronic components, circuits, devices and systems. As well as materials and personnel that are exposed to static electricity. It is important to take action on ESD control to avoid increase in production or repairing cost.
TAKO Astatic Technology Sdn Bhd is a company that specializes in ESD products, services and consultation since 1979. We offer a full range of ESD flooring types, including ESD vinyl floor tiles, ESD PVC floor mat, and raised floor. We also provide industrial ESD site evaluation and risk assessment, ESD solution consultancy, ESD awareness and training. The ESD standards used by TAKO Astatic Technology Sdn Bhd are equipped with the state-of-art ESD testing equipment from the USA. Our ESD products are audited to ensure compliance to the specification and standards.
If you are looking for a cost-effective solution to prevent damages caused by ESD in your facility, you should consider ESD epoxy flooring by TAKO Astatic Technology Sdn Bhd. TAKO can provide you with the best ESD epoxy flooring services in Malaysia. Not limited to other ESD products and solutions, such as ESD mats, gloves, ESD shoes, garments, ionizers, meters, testers, and more. Contact us now and get your free consultation worth RM 380.
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